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Industry InsightsJanuary 20, 2026 3 min read

Why a Cleaning Robot's Spec-Sheet Coverage Is a Lie (and How to Discount It)

Rated m²/h is a peak, measured on an empty floor. In production you get 45–75% of it. Here's how to haircut the number so your ROI math isn't fiction.

By WhichBot Team

PUDU MT1 industrial autonomous sweeper

Operations gets sold on a number: "cleans up to 2,000 m² an hour." Then the robot lands, and a year later the payback that looked so clean never showed up. The culprit is almost always the same — a fleet sized on spec-sheet coverage that production never delivers.

45–75%
Of spec, in production
assume this, not the peak
~55%
For 'up to' maxima
the boldest claims fall hardest
~30%
Lost to non-cleaning
docking, edges, avoidance
1 number
That breaks ROI
if you take it at face value

Why the number is a peak, not a promise

Rated m²/h is measured the way every vendor benchmark is: an open floor, no people, no furniture, full speed, full tank. Your building is none of those things. The gap between rated and real is where the robot's hour actually goes:

Where a cleaning robot's rated hour actually goes
1 hr
  • Productive cleaning62%
  • Edge & detail passes14%
  • Docking & charging12%
  • Slowing for people / obstacles12%

On a real commercial floor, roughly a third of the rated hour is spent not cleaning open area — which is exactly the third the spec sheet ignores.

The haircut, by environment

The right discount isn't one number — it tracks how "clean-friendly" your floor is. The more open and uninterrupted the space, the closer you get to spec:

Realistic coverage as a share of spec, by environment
Open hard floor75 % of specMixed retail / office60 % of specSmall rooms / clutter45 % of spec

Warehouses and big-box floors sit near 75%; offices and hotels near 60%; anything chopped into small rooms with thresholds near 45%.

The honest brands make this easy

The tell of a vendor worth trusting is whether they publish a measured number next to the rated one. PUDU, for instance, quotes both a rated figure and a fleet-measured real figure for the MT1 — so you can see the derate instead of guessing it. When a data sheet only gives you a single "up to" number, that's your cue to apply the full 45–55% haircut before it touches a payback model.

What the sheet saysWhat to plan for
"Up to 2,000 m²/h"~900–1,100 m²/h effective
Rated 1,600 m²/h (with a measured figure)Use the measured figure
Runtime "up to 4 h"Plan for one mid-shift charge

The takeaway

Size the fleet on real coverage and the payback in every one of our case studies holds. Size it on the spec sheet and you'll under-buy, miss your cleaning window, and quietly keep the manual labour you bought the robot to remove.

Frequently asked questions

Why is a cleaning robot's real coverage lower than the spec sheet?
Spec-sheet m²/h is a peak measured on an open, empty floor at full speed. Real sites add docking, charging, edge and detail work, and slowing for people and obstacles — so effective coverage lands at roughly 45–75% of the rated figure.
How much should I discount rated cleaning-robot throughput?
Discount rated coverage by 25–40% for a normal commercial floor, and by about 55% for bold 'up to' theoretical maxima. Open hard floor sits near the top of the range; small rooms and clutter sit near the bottom.
Which brands publish honest throughput numbers?
PUDU publishes both a rated figure and a fleet-measured real figure for models like the MT1, which makes the derate transparent. For brands that only quote a peak, apply the 45–75% haircut yourself before trusting any payback math.
Does spec-sheet coverage affect payback?
Directly. Payback is upfront cost divided by labour displaced, and labour displaced scales with real coverage. Size a fleet on peak numbers and you under-buy, miss the window, and keep paying for manual top-up cleaning — which erases the saving.
#throughput#roi#buying#pudu

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